104304-4240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043044240 8941536190


104304-4240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104304-4240 1043044240
ISUZU 8941536190 8941536190

Cross reference number

ZEXEL 104304-4240 1043044240
ISUZU 8941536190 8941536190


Zexel num
Bosch num
Firm num
Name
104304-4240 
 
8941536190  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.1 2.05 2.15
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   37 36 38
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.3+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8.7 7.7 9.7
Max. variation between cylinders %   0 -14 14
Fixing the lever   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 104304-4240
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting (3)The torque control spring does not operate.
----------

----------

Speed control lever angle

Test data 104304-4240
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-3deg b=25deg+-6deg

Stop lever angle

Test data 104304-4240
N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-5deg b=(38deg)

Timing setting

Test data 104304-4240
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(50deg)




Have questions with 104304-4240?





Group cross 104304-4240 ZEXEL

Isuzu 

 
8941476010 
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8941494681 
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4FB1
 
8941459111 
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4FC1
 
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104304-4240  
 
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4FC1
 
8941569001 
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4FB1
 
8941694270 
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4FB1
 
8941735971 
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4FA1
 
8941735981 
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4FA1
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