104304-4092 ZEXEL 9 400 616 511 BOSCH INJECTION-PUMP ASSEMBLY 9400616511 1043044092 5156013973

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 511 9400616511

ZEXEL 104304-4092 1043044092

ISUZU 5156013973 5156013973

Cross reference number

BOSCH 9 400 616 511 9400616511

ZEXEL 104304-4092 1043044092

ISUZU 5156013973 5156013973

Zexel num

Bosch num

Firm num

Name

104304-4092
104304-4290

9 400 616 511

5156013973 ISUZU

INJECTION-PUMP ASSEMBLY
4FA1 * K 14BX INJECTION PUMP ASSY PES4K PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point B

Rack position 10

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 39.1 38.6 39.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.5+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 8.7 7.7 9.7

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque control stroke: L1 (N = N1 and N = N2 rack difference). (2)Set the idle spring. (3)Main spring setting (4)Rack difference between N = N3 and N = N4 (5)Rack difference between N = N5 and N = N6.
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L1=0.7+-0.1mm N1=1300r/min N2=500r/min N3=930r/min N4=800r/min N5=1300r/min N6=800r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
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a=7deg+-3deg b=28deg+-6deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark '0' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
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aa=17deg
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a=(90deg)