104304-3010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043043010 5156012331

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104304-3010 1043043010

ISUZU 5156012331 5156012331

Cross reference number

ZEXEL 104304-3010 1043043010

ISUZU 5156012331 5156012331

Zexel num

Bosch num

Firm num

Name

104304-3010

5156012331 ISUZU

INJECTION-PUMP ASSEMBLY
4FA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point B

Rack position 10.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 27.5 26.5 28.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 8.7 7.7 9.7

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
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N1=800r/min N2=1300r/min N3=1300r/min N4=700r/min
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Speed control lever angle

F:Full speed I:Idle
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a=7deg+-3deg b=24deg+-6deg

Timing setting

(1)Pump vertical direction (2)Position of bracket's aligning mark at No 1 cylinder's beginning of injection (engine center line) (3)- (4)-
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a=(10deg)