104303-3380 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043033380 64615101001

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104303-3380 1043033380

TOYO-SHA 64615101001 64615101001

Service parts 104303-3380 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 104300-6010

3. GOVERNOR

4. SUPPLY PUMP 105248-0260

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1970

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105071-0570

14. NOZZLE

105000-1010

15. NOZZLE SET

Include in #1:

104303-3380 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104303-3380 1043033380

TOYO-SHA 64615101001 64615101001

Zexel num

Bosch num

Firm num

Name

104303-3380

64615101001 TOYO-SHA

INJECTION-PUMP ASSEMBLY
3S200 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-2

Pre-stroke mm 2.2 2.15 2.25

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 10.1

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 41.5 40.5 42.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 8.6+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 11 10 12

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting (3)Rack difference between N = N1 and N = N2
----------
N1=1250r/min N2=900r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-3deg b=31deg+-6deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-3deg b=(38deg)

Timing setting

(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (at full load) (3)- (4)-
----------

----------
a=(40deg)