104303-3240 ZEXEL 9 400 616 461 BOSCH INJECTION-PUMP ASSEMBLY 9400616461 1043033240 16710z7004


104303-3240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 461 9400616461
ZEXEL 104303-3240 1043033240
NISSAN-DIESEL 16710Z7004 16710z7004

Service parts 104303-3240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-3480
3. GOVERNOR
4. SUPPLY PUMP 105248-1080
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-2300
11. Nozzle and Holder 16600-90061
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105071-1271
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

104303-3240 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 461 9400616461
ZEXEL 104303-3240 1043033240
NISSAN-DIESEL 16710Z7004 16710z7004


Zexel num
Bosch num
Firm num
Name
104303-3240 
104303-3470 
9 400 616 461 
16710Z7004  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD16 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   36.7 35.7 37.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   34.6 31.6 37.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.6+-0.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   8 6.9 9.1
Max. variation between cylinders %   0 -15 15
Fixing the lever   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   13+1
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   71 71
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-3240
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting
----------

----------

Speed control lever angle

Test data 104303-3240
F:Full speed I:Idle
----------

----------
a=18deg+-3deg b=29deg+-6deg

Stop lever angle

Test data 104303-3240
N:Pump normal S:Stop the pump.
----------

----------
a=30deg+-2deg b=(38deg)

Timing setting

Test data 104303-3240
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 104303-3240?





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