104303-3130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043033130 5156011480


104303-3130 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104303-3130 1043033130
ISUZU 5156011480 5156011480

Cross reference number

ZEXEL 104303-3130 1043033130
ISUZU 5156011480 5156011480


Zexel num
Bosch num
Firm num
Name
104303-3130 
104303-3131 
 
5156011480  ISUZU
INJECTION-PUMP ASSEMBLY
3AB1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-2
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   41.2 40.4 42
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.6+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 104303-3130
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting
----------

----------

Speed control lever angle

Test data 104303-3130
F:Full speed I:Idle S:Stop (1)Set at point B-aa using the idle set spring.
----------
aa=0.5mm
----------
a=25deg+-2deg b=35deg+-6deg c=51deg+-6deg

Timing setting

Test data 104303-3130
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(120deg)




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Group cross 104303-3130 ZEXEL

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INJECTION-PUMP ASSEMBLY
3AB1
 
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