104303-2640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043032640 62156000230b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104303-2640 1043032640

ISEKI 62156000230B 62156000230b

Cross reference number

ZEXEL 104303-2640 1043032640

ISEKI 62156000230B 62156000230b

Zexel num

Bosch num

Firm num

Name

104303-2640
104303-2641

62156000230B ISEKI

INJECTION-PUMP ASSEMBLY
E3AG1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 30.2 29.2 31.2

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.9+-0. 5

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 33.8 32.8 34.8

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.6+-0.5

Pump speed r/min 575 575 575

Average injection quantity mm3/st. 7.2 6.2 8.2

Max. variation between cylinders % 0 -14 14

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 13+1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 37 37

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque control stroke: L1 (2)Set the idle spring. (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
L1=1mm N1=1200r/min N2=900r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-3deg b=29deg+-6deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)