104303-2530 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043032530 62156000120


104303-2530 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104303-2530 1043032530
ISEKI 62156000120 62156000120

Service parts 104303-2530 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-3910
3. GOVERNOR
4. SUPPLY PUMP 105248-1011
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1981
11. Nozzle and Holder 6515300-1100E
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-1261
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

104303-2530 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104303-2530 1043032530
ISEKI 62156000120 62156000120


Zexel num
Bosch num
Firm num
Name
104303-2530 
 
62156000120  ISEKI
INJECTION-PUMP ASSEMBLY
E3AG1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   29.1 28.1 30.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   7.5 6.5 8.5
Max. variation between cylinders %   0 -14 14
Fixing the lever   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.8+-0.5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   26.2 25.2 27.2
Basic   *
Fixing the lever   *
Remarks
Set full load.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   13+1
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   35.6 35.6
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-2530
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
N1=1300r/min N2=800r/min N3=1450r/min N4=800r/min
----------

Speed control lever angle

Test data 104303-2530
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-3deg b=31deg+-6deg

Timing setting

Test data 104303-2530
(1)Pump vertical direction (2)Position of gear mark '00' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(110deg)




Have questions with 104303-2530?





Group cross 104303-2530 ZEXEL

Ishikawajima-S 

9 400 616 438 
131017030 
INJECTION-PUMP ASSEMBLY
H843
 
131017090 
INJECTION-PUMP ASSEMBLY
H843
9 400 610 112 
131017091 
INJECTION-PUMP ASSEMBLY
H843

Nissan-Diesel 

 
16710Z7012 
INJECTION-PUMP ASSEMBLY
SD15T04

Iseki 

104303-2530  
 
62156000120 
INJECTION-PUMP ASSEMBLY
E3AG1
 
62156000110 
INJECTION-PUMP ASSEMBLY
E3AG1
 
62156000100 
INJECTION-PUMP ASSEMBLY
E3AE1

Ishikawajima-S 

 
131017180 
INJECTION-PUMP ASSEMBLY
H843
9 400 610 304 
131017181 
INJECTION-PUMP ASSEMBLY
H843

Iseki 

 
 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000151B 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000152B 
INJECTION-PUMP ASSEMBLY
E3AE1
 
62156000161A 
INJECTION-PUMP ASSEMBLY
E3AF1
 
 
INJECTION-PUMP ASSEMBLY
E3AF1
 
62156000172B 
INJECTION-PUMP ASSEMBLY
E3AF1
9 400 616 439 
62156000173B 
INJECTION-PUMP ASSEMBLY
E3AF1
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