Rating:
Information injection-pump assembly
BOSCH
9 400 616 438
9400616438
ZEXEL
104303-2500
1043032500
ISHIKAWAJIMA-S
131017030
131017030
Service parts 104303-2500 INJECTION-PUMP ASSEMBLY:
1.
_
3.
GOVERNOR
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
13140 61 32
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Include in #1:
104303-2500
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 438
9400616438
ZEXEL
104303-2500
1043032500
ISHIKAWAJIMA-S
131017030
131017030
Zexel num
Bosch num
Firm num
Name
104303-2500
9 400 616 438
131017030 ISHIKAWAJIMA-S
INJECTION-PUMP ASSEMBLY
H843 * K 14BV PES3K PE
H843 * K 14BV PES3K PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-3
Pre-stroke
mm
1.95
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 2
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Injection quantity adjustment
Adjusting point
A
Rack position
7.8
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
27.8
26.8
28.8
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.4
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
29.8
25.8
33.8
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
4.5+-0.5
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
8.5
7.5
9.5
Max. variation between cylinders
%
0
-14
14
Fixing the lever
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_04
Adjusting point
D
Rack position
13+1
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
45
45
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Rack difference between N = N1 and N = N2
(2)Rack difference between N = N3 and N = N4
----------
N1=1350r/min N2=750r/min N3=1350r/min N4=500r/min
----------
----------
N1=1350r/min N2=750r/min N3=1350r/min N4=500r/min
----------
Speed control lever angle
F:Full speed
I:Idle
----------
----------
a=39deg+-3deg b=37deg+-6deg
----------
----------
a=39deg+-3deg b=37deg+-6deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=(0deg) b=(38deg)
----------
----------
a=(0deg) b=(38deg)
Timing setting
(1)Pump vertical direction
(2)Pump's key groove position at No. 1 cylinder's beginning of injection.
(3)-
(4)-
----------
----------
a=(40deg)
----------
----------
a=(40deg)
Have questions with 104303-2500?
Group cross 104303-2500 ZEXEL
Ishikawajima-S
104303-2500
9 400 616 438
131017030
INJECTION-PUMP ASSEMBLY
H843
H843