Rating:
Information injection-pump assembly
ZEXEL
104302-6610
1043026610
TOYO-SHA
5301510102
5301510102
Service parts 104302-6610 INJECTION-PUMP ASSEMBLY:
1.
_
2.
FUEL INJECTION PUMP
3.
GOVERNOR
4.
SUPPLY PUMP
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Include in #1:
104302-6610
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
104302-6610
1043026610
TOYO-SHA
5301510102
5301510102
Zexel num
Bosch num
Firm num
Name
104302-6610
5301510102 TOYO-SHA
INJECTION-PUMP ASSEMBLY
2S100 *
2S100 *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2
Pre-stroke
mm
2.4
2.35
2.45
Rack position
After adjusting injection quantity. R=A
After adjusting injection quantity. R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.9
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
31.7
30.7
32.7
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
9.4+-0.5
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
33.7
32.7
34.7
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Set the idle spring.
(2)Set the governor spring.
----------
----------
----------
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=19deg+-6deg b=16deg+-3deg
----------
----------
a=19deg+-6deg b=16deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)At lever installation
----------
----------
a=5deg+-3deg b=18deg+-3deg c=(38deg)
----------
----------
a=5deg+-3deg b=18deg+-3deg c=(38deg)
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa (at starting)
(4)-
----------
aa=13.5deg
----------
a=(40deg)
----------
aa=13.5deg
----------
a=(40deg)
Have questions with 104302-6610?
Group cross 104302-6610 ZEXEL
Toyo-Sha
104302-6610
5301510102
INJECTION-PUMP ASSEMBLY
2S100
2S100