104302-3880 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043023880 5156005240


104302-3880 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104302-3880 1043023880
ISUZU 5156005240 5156005240

Service parts 104302-3880 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR
4. SUPPLY PUMP 105248-0060
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

104302-3880 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104302-3880 1043023880
ISUZU 5156005240 5156005240


Zexel num
Bosch num
Firm num
Name
104302-3880 
104302-6131 
 
5156005240  ISUZU
INJECTION-PUMP ASSEMBLY
2AB1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1650
Bosch type code   DN0SD2110
Nozzle holder   105081-3140
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-2
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   45.5 44.5 46.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.2+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 104302-3880
N:Pump speed R:Rack position (mm)
----------

----------

Speed control lever angle

Test data 104302-3880
F:Full speed I:Idle S:Stop (1)Set at point B-aa using the idle set spring.
----------
aa=0.5mm
----------
a=20deg+-2deg b=32.5deg+-6deg c=45deg+-6deg




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104302-3880  

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INJECTION-PUMP ASSEMBLY
2AB1
 
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