Rating:
Information injection-pump assembly
BOSCH
9 400 616 407
9400616407
ZEXEL
104302-1030
1043021030
Cross reference number
BOSCH
9 400 616 407
9400616407
ZEXEL
104302-1030
1043021030
Zexel num
Bosch num
Firm num
Name
104302-1030
9 400 616 407
FUJI-HEAVY
INJECTION-PUMP ASSEMBLY
DW67 K
DW67 K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2
Pre-stroke
mm
2.1
2.05
2.15
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cyl.1-2 deg. 180 179.5 180.5
Cyl.1-2 deg. 180 179.5 180.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.2
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
19.6
18.6
20.6
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.2+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
8
6.7
9.3
Max. variation between cylinders
%
0
-13
13
Fixing the lever
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
C
Rack position
13+1
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
28
28
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
----------
----------
----------
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=34deg+-6deg b=20deg+-3deg
----------
----------
a=34deg+-6deg b=20deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=0deg+-6deg b=(38deg)
----------
----------
a=0deg+-6deg b=(38deg)
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(40deg)
----------
----------
a=(40deg)
Have questions with 104302-1030?
Group cross 104302-1030 ZEXEL
Fuji-Heavy
104302-1030
9 400 616 407
INJECTION-PUMP ASSEMBLY
DW67
DW67