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104302-0240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043020240


104302-0240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104302-0240 1043020240

Service parts 104302-0240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-0450
3. GOVERNOR
4. SUPPLY PUMP 105248-0020
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

104302-0240 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104302-0240 1043020240


Zexel num
Bosch num
Firm num
Name
104302-0240 
 
  HONDA
INJECTION-PUMP ASSEMBLY
GD100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-0010
Bosch type code   DN-DN4S1
Nozzle holder   105040-1170
Opening pressure MPa   13.7
Opening pressure kgf/cm2   140
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-1.6-480
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cyl.1-2 deg.   217.5 217 218
Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   1500 1500 1500
Each cylinder's injection qty mm3/st.   19.2 18.7 19.7
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.1
Pump speed r/min   1600 1600 1600
Each cylinder's injection qty mm3/st.   7.3 6.8 7.8
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.8
Pump speed r/min   875 875 875
Each cylinder's injection qty mm3/st.   8.5 7.8 9.2
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.3
Pump speed r/min   550 550 550
Each cylinder's injection qty mm3/st.   5.7 5.3 6.1
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   11+1
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   22 22
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104302-0240
N:Pump speed R:Rack position (mm)
----------

----------

Speed control lever angle

Test data 104302-0240
F:Full speed I:Idle S:Stop
----------

----------
a=23.5deg+-1deg b=13.5deg+-30min c=56deg+-6deg d=62.5deg+-6deg




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Group cross 104302-0240 ZEXEL

Honda 

104302-0210  

104302-0240 
 
 
INJECTION-PUMP ASSEMBLY
GD100
104302-0240  
 
 
INJECTION-PUMP ASSEMBLY
GD100
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