Fuel injectors
  1. Home
  2. injection
  3. #1038820160

103882-0160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1038820160


103882-0160 INJECTION-PUMP ASSEMBLY
Rating:
49
Buy INJECTION-PUMP ASSEMBLY 103882-0160 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 103882-0160 1038820160

Service parts 103882-0160 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105455-0340
4. SUPPLY PUMP 105235-1290
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

103882-0160 as INJECTION-PUMP ASSEMBLY
106873-7960 as _

Cross reference number

ZEXEL 103882-0160 1038820160


Zexel num
Bosch num
Firm num
Name
103882-0160 
103882-0230 
 
  SHINKO-ENGIN.
INJECTION-PUMP ASSEMBLY
S818 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1040
Bosch type code   NP-DN0SD130
Nozzle holder   105780-2010
Bosch type code   NPEF8511NP1
Opening pressure MPa   12.7
Opening pressure kgf/cm2   130
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   49 49 49
Tester oil delivery pressure kgf/cm2   0.5 0.5 0.5
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-7-6- 8-5-2-3
Pre-stroke mm   2.55 2.5 2.6
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7 deg.   90 89.5 90.5
Difference between angles 3
Cal 1-6 deg.   135 134.5 135.5
Difference between angles 4
Cal 1-8 deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5 deg.   225 224.5 225.5
Difference between angles 6
Cyl.1-2 deg.   270 269.5 270.5
Difference between angles 7
Cal 1-3 deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   19+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   72 69 75
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   18
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   65 63 67
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   6 5.4 6.6
Max. variation between cylinders %   0 -10 10
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 103882-0160
N:Pump speed R:Rack position (mm) (1)Idle spring not operating. (2)RACK LIMIT: RAL (3)Beginning of idle sub spring operation: L1
----------
RAL=20+0.5mm L1=9mm
----------

Speed control lever angle

Test data 103882-0160
M:Maximum speed S:Stop
----------

----------
a=(30deg) b=(40deg)

Stop lever angle

Test data 103882-0160
N:Pump normal S:Stop the pump.
----------

----------
a=35deg+-1deg b=(10deg)

Timing setting

Test data 103882-0160
(1)Pump vertical direction (2)Position of reamer bolt hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Have questions with 103882-0160?





Group cross 103882-0160 ZEXEL

Shinko-Engin. 

103882-0160  

103882-0230 
 
 
INJECTION-PUMP ASSEMBLY
S818
103882-0170  

103882-0230 
 
 
INJECTION-PUMP ASSEMBLY
S818

Fuji-Diesel 

103882-0180  
 
 

8VHD19
103882-0190  
 
 

8VHD19
Back to top