103862-0140 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 103862-0140 1038620140
  0429110920


Cross reference number

ZEXEL 103862-0140 1038620140
  0429110920


Zexel num Bosch num Firm num Firm Name
103862-0140 
103862-0212 
  0429110920  INJECTION-PUMP ASSEMBLY
S16N *

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle   105011-9210
Bosch type code   DL155T406NP1
Nozzle holder   105043-3010
Opening pressure MPa   34.4
Opening pressure kgf/cm2   350
Injection pipe mm   6-2.4-1124
Outer diameter - inner diameter - length (mm)
Overflow valve   131424-1420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-6-2-4- 8-3-7-5
Pre-stroke mm   2.05 2 2.1
Rack position   R=A
Point A
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   45 44.5 45.5
Cal 1-6
Difference between angles 2 deg.   90 89.5 90.5
Cyl.1-2
Difference between angles 3 deg.   135 134.5 135.5
Cal 1-4
Difference between angles 4 deg.   180 179.5 180.5
Cal 1-8
Difference between angles 5 deg.   225 224.5 225.5
Cal 1-3
Difference between angles 6 deg.   270 269.5 270.5
Cal 1-7
Difference between angles 7 deg.   315 314.5 315.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   14
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   400 390 410
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks  
Standard point A's rack position same as 103864-0090 in row R


Injection quantity adjustment_02
Adjusting point   B
Rack position   10
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   240 228 252
Max. variation between cylinders %   0 -5 5
Fixing the rack   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   7.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   68 61.2 74.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 103862-0140 N:Pump speed R:Rack position (mm) (1)Idle sub spring setting: L1.
----------
L1=4.5-0.5mm
----------



Speed control lever angle

Test data 103862-0140 F:Full speed S:Stop
----------

----------
a=10deg+-5deg b=30deg+-5deg



Stop lever angle

Test data 103862-0140 N:Pump normal S:Stop the pump. I:Idle (1)Clearance between stopper bolt and lever must be aa.
----------
aa=(0.8)mm
----------
a=4.5deg+-5deg b=30deg+-5deg c=10deg+-5deg





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