103684-0361 ZEXEL 9 400 616 376 BOSCH INJECTION-PUMP ASSEMBLY 9400616376 1036840361 6162741750

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 376 9400616376

ZEXEL 103684-0361 1036840361

KOMATSU 6162741750 6162741750

Service parts 103684-0361 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 103068-1150

3. GOVERNOR

4. SUPPLY PUMP 105235-1870

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0490

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4590

11. Nozzle and Holder 6162-14-3100

12. Open Pre:MPa(Kqf/cm2) 29.4{300}

13. NOZZLE-HOLDER 105041-7101

14. NOZZLE 105025-0720

15. NOZZLE SET

Include in #1:

103684-0361 as INJECTION-PUMP ASSEMBLY

106873-7292 as _

106873-7293

Cross reference number

BOSCH 9 400 616 376 9400616376

ZEXEL 103684-0361 1036840361

KOMATSU 6162741750 6162741750

Zexel num

Bosch num

Firm num

Name

103684-0361
103684-0370

9 400 616 376

6162741750 KOMATSU

INJECTION-PUMP ASSEMBLY
SAA6D170 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 131425-1620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 17.3

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 788 781 795

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 7+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 34.5 32.5 36.5

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 760 760 780

Fixing the rack *

Rack limit *

Test data Ex:

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)

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