103682-0500 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036820500

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 103682-0500 1036820500

Service parts 103682-0500 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 103068-1090

3. GOVERNOR 105455-1060

4. SUPPLY PUMP 105235-1900

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

103682-0500 as INJECTION-PUMP ASSEMBLY

106873-2780 as _

Cross reference number

ZEXEL 103682-0500 1036820500

Zexel num

Bosch num

Firm num

Name

103682-0500
103682-0502

NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
6NSDL *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 131424-1420

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 19.6

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 777 762 792

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7

Pump speed r/min 640 630 640

Average injection quantity mm3/st. 90.5 85.2 95.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 20.7

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 841 821 861

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 9.3+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 100 90 110

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 21.7+0.5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 770 770 830

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Delivered with idle spring not operating. (3)RACK LIMIT: RAL (4)Idle sub spring setting: L1.
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K=25 RAL=21.7+0.5mm L1=7-0.5mm
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Speed control lever angle

F:Full speed I:Idle (1)Actual measurement (2)Actual measurement (3)Stopper bolt setting
----------

----------

Stop lever angle

N:Pump normal S:Stop the pump.
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----------
a=35deg+-5deg b=45deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of middle of pump side coupling's elongated hole at No 1 cylinder's beginning of injection (3)- (4)-
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----------
a=(50deg)