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103682-0360 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036820360 4044714oa


103682-0360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 103682-0360 1036820360
NIIGATA-URAWA 4044714OA 4044714oa

Service parts 103682-0360 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103068-1060
3. GOVERNOR 105455-0300
4. SUPPLY PUMP 105235-1530
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-1400
11. Nozzle and Holder 503 3225 0A
12. Open Pre:MPa(Kqf/cm2) 12.7{130}
13. NOZZLE-HOLDER 105031-3120
14. NOZZLE 105000-1670
15. NOZZLE SET

Include in #1:

103682-0360 as INJECTION-PUMP ASSEMBLY
106873-2440 as _

Cross reference number

ZEXEL 103682-0360 1036820360
NIIGATA-URAWA 4044714OA 4044714oa


Zexel num
Bosch num
Firm num
Name
103682-0360 
 
4044714OA  NIIGATA-URAWA
INJECTION-PUMP ASSEMBLY
6L18 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1040
Bosch type code   DN0SD130
Nozzle holder   105031-3010
Bosch type code   KB75SDN18
Opening pressure MPa   12.7
Opening pressure kgf/cm2   130
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.05 2 2.1
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   16
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   660 630 690
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   9.6+-0.5
Pump speed r/min   230 230 230
Average injection quantity mm3/st.   81 73 89
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 103682-0360
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Beginning of sub spring operation
----------
K=20 RAL=18.5+0.5mm
----------

Speed control lever angle

Test data 103682-0360
F:Full speed S:Stop
----------

----------
a=(34deg) b=(27deg)




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Group cross 103682-0360 ZEXEL

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Niigata-Urawa 

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INJECTION-PUMP ASSEMBLY
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