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103682-0320 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036820320 211090320


103682-0320 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 103682-0320 1036820320
SHINKO-ENGIN. 211090320 211090320

Service parts 103682-0320 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103068-9310
3. GOVERNOR 105455-0450
4. SUPPLY PUMP 105235-1290
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156609-2020
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2060
11. Nozzle and Holder 100-21914-0
12. Open Pre:MPa(Kqf/cm2) 12.7{130}
13. NOZZLE-HOLDER 105031-3570
14. NOZZLE 105000-1670
15. NOZZLE SET

Include in #1:

103682-0320 as INJECTION-PUMP ASSEMBLY
106971-2091 as _

Cross reference number

ZEXEL 103682-0320 1036820320
SHINKO-ENGIN. 211090320 211090320


Zexel num
Bosch num
Firm num
Name
103682-0320 
 
211090320  SHINKO-ENGIN.
INJECTION-PUMP ASSEMBLY
S618 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1470
Bosch type code   DN0SD130NP1
Nozzle holder   105031-3280
Opening pressure MPa   12.7
Opening pressure kgf/cm2   130
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.55 2.5 2.6
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   18.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   635 610 660
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   20
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   700 672 728
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   18
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   600 582 618
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   10+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   81 73 89
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 103682-0320
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=23 RAL=21+0.5mm L1=9-0.5mm
----------

Speed control lever angle

Test data 103682-0320
M:Maximum speed S:Stop
----------

----------
a=(30deg) b=(40deg)

Stop lever angle

Test data 103682-0320
N:Pump normal S:Stop the pump.
----------

----------
a=(35deg) b=(10deg)




Have questions with 103682-0320?





Group cross 103682-0320 ZEXEL

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