103672-0180 ZEXEL 9 400 616 335 BOSCH INJECTION-PUMP ASSEMBLY 9400616335 1036720180 43347011a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 335 9400616335

ZEXEL 103672-0180 1036720180

NIIGATA-URAWA 43347011A 43347011a

Service parts 103672-0180 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 103067-8070

3. GOVERNOR 105455-0780

4. SUPPLY PUMP 105235-1590

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-1170

11. Nozzle and Holder 416 3258 1A

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105041-3000

14. NOZZLE 105000-1670

15. NOZZLE SET

Include in #1:

103672-0180 as INJECTION-PUMP ASSEMBLY

106873-2050 as _

Cross reference number

BOSCH 9 400 616 335 9400616335

ZEXEL 103672-0180 1036720180

NIIGATA-URAWA 43347011A 43347011a

Zexel num

Bosch num

Firm num

Name

103672-0180

9 400 616 335

43347011A NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
6L16X-A K 14BS INJECTION PUMP ASSY PE4-8Z PE

103672-0180

9 400 616 335

43347011A NIIGATA-TEKKOU

INJECTION-PUMP ASSEMBLY
6L16X-A K 14BS INJECTION PUMP ASSY PE4-8Z PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 131425-0120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 490 475 505

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 28 24.5 31.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.3

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 22 18.5 25.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 505 485 525

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle spring not operating. (5)Idle sub spring setting: L1.
----------
K=18 L1=7.5-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Pump speed = aa (3)Speed = bb (at shipping)
----------
aa=600r/min bb=635r/min
----------
a=30deg+-5deg b=2deg+-5deg c=14deg+-5deg