103664-1110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 103664-1110 1036641110
MITSUBISHI-HEAV 0429105200 0429105200


Service parts 103664-1110 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-3431
3. GOVERNOR
4. SUPPLY PUMP 105235-1581
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0150
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

103664-1110 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 103664-1110 1036641110
MITSUBISHI-HEAV 0429105200 0429105200


Zexel num Bosch num Firm num Firm Name
103664-1110 
103664-1150 
  0429105200  MITSUBISHI-HEAV INJECTION-PUMP ASSEMBLY
S6N * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-4-1000
Outer diameter - inner diameter - length (mm)
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.95 4.05
Rack position   R=A
Point A
Beginning of injection position   NO.1
Opposite to the driving side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   13
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   397 387 407
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *


Injection quantity adjustment_02
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   105 98.2 111.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:






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Group cross 103664-1110 ZEXEL

103664-1100 
103664-1101 
  0429103400  INJECTION-PUMP ASSEMBLY
S12N

Mitsubishi-Heav 

103664-1101    0429103490  INJECTION-PUMP ASSEMBLY
S12N
103664-1110 
103664-1150 
  0429105200  INJECTION-PUMP ASSEMBLY
S6N
103664-1120 
103664-1121 
  0429103700  INJECTION-PUMP ASSEMBLY
S12N
103664-1121 
103664-1160 
  0429103790  INJECTION-PUMP ASSEMBLY
S12N
103664-1130    0429103600  INJECTION-PUMP ASSEMBLY
S12N
103664-1140    0429103800  INJECTION-PUMP ASSEMBLY
S12N
103664-1150 
103664-1151 
  3716502001  INJECTION-PUMP ASSEMBLY
S6N
103664-1151 
103664-1260 
9 400 612 217  3716522000  INJECTION-PUMP ASSEMBLY
S6N
103664-1160 
103664-1161 
  3736501001  INJECTION-PUMP ASSEMBLY
S12N
103664-1161 
103664-1270 
9 400 616 313  3736521000  INJECTION-PUMP ASSEMBLY
S12N
103664-1170 
103664-1171 
  3736511001  INJECTION-PUMP ASSEMBLY
S12N
103664-1171 
103664-1280 
9 400 611 790  3736521100  INJECTION-PUMP ASSEMBLY
S12N
103664-1180    3716505000  INJECTION-PUMP ASSEMBLY
S6N
103664-1190    3716512001  INJECTION-PUMP ASSEMBLY
S6N
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