103662-3280 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036623280

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 103662-3280 1036623280

Cross reference number

ZEXEL 103662-3280 1036623280

Zexel num

Bosch num

Firm num

Name

103662-3280

INJECTION-PUMP ASSEMBLY
SA6D170 14BS PE4-8Z PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 133424-0420

Overflow valve opening pressure kPa 206 172 240

Overflow valve opening pressure kgf/cm2 2.1 1.75 2.45

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.8 3.75 3.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.9

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 363 358 368

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 54.7 54.7

Boost pressure mmHg 410 410

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 55 50 60

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position 15

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 370 365 375

Fixing the lever *

Boost pressure kPa 54.7 54.7

Boost pressure mmHg 410 410

Injection quantity adjustment_04

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 260 240 280

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position 13.8

Boost pressure kPa 31.3 31.3 31.3

Boost pressure mmHg 235 235 235

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position 15

Boost pressure kPa 45.3 42.6 48

Boost pressure mmHg 340 320 360

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Stop lever's normal position setting: R1 (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Idle sub spring setting: L1.
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K=20 R1=18.5+0.5mm BCL=1.2+-0.1mm L1=6.7-0.5mm
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=31deg+-5deg

0000000901

F:Full load (1)Fix the lever at the full-load position at delivery. (2)At the lower hole above R = aa.
----------
aa=23.8mm
----------
a=63deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb, pump speed cc
----------
aa=18.5+0.5mm bb=2-0.2mm cc=0r/min
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a=21deg+-5deg b=38deg+-5deg