103662-3270 ZEXEL F 019 Z10 060 BOSCH INJECTION-PUMP ASSEMBLY f019z10060 1036623270


103662-3270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 060 f019z10060
ZEXEL 103662-3270 1036623270

Service parts 103662-3270 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-8400
3. GOVERNOR 105455-1081
4. SUPPLY PUMP 105235-1781
5. AUTOM. ADVANCE MECHANIS 105649-0010
6. COUPLING PLATE 105664-0200
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4233
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 29.4{300}
13. NOZZLE-HOLDER 105041-7102
14. NOZZLE 105015-7060
15. NOZZLE SET

Include in #1:

103662-3270 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 060 f019z10060
ZEXEL 103662-3270 1036623270


Zexel num
Bosch num
Firm num
Name
103662-3270 
103662-3271 
F 019 Z10 060 
   
INJECTION-PUMP ASSEMBLY
SA6D170A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1500
Overflow valve   133424-0420
Overflow valve opening pressure kPa   206 172 240
Overflow valve opening pressure kgf/cm2   2.1 1.75 2.45
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   17.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   466.4 461.4 471.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   58.7 58.7
Boost pressure mmHg   440 440
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.7+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   55 50 60
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   18.7
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   476 471 481
Fixing the lever   *
Boost pressure kPa   58.7 58.7
Boost pressure mmHg   440 440
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   14.3
Boost pressure kPa   9.3 8 10.6
Boost pressure mmHg   70 60 80
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   18.7
Boost pressure kPa   45.3 45.3 45.3
Boost pressure mmHg   340 340 340

Test data Ex:

Governor adjustment

Test data 103662-3270
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Stop lever normal setting: R1 (3)RACK LIMIT: RAL (4)Boost compensator stroke (5)Idle sub spring setting: L1.
----------
K=20 R1=19.7+0.5mm RAL=19.2+0.2mm L1=8.9-0.2mm
----------

Speed control lever angle

Test data 103662-3270
F:Full speed (1)Actual measurement
----------

----------

0000000901

Test data 103662-3270
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting (3)Clearance is bb from where contacts inner stopper. (4)Actual measurement (5)Actual measurement
----------
aa=80mm bb=(2)mm
----------

Stop lever angle

Test data 103662-3270
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb, pump speed cc (3)Actual measurement (4)Actual measurement
----------
aa=19.7+0.5mm bb=2-0.2mm cc=0r/min
----------




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Group cross 103662-3270 ZEXEL

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