Rating:
Information injection-pump assembly
BOSCH
F 019 Z10 060
f019z10060
ZEXEL
103662-3270
1036623270
Service parts 103662-3270 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
29.4{300}
15.
NOZZLE SET
Cross reference number
BOSCH
F 019 Z10 060
f019z10060
ZEXEL
103662-3270
1036623270
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500
Outer diameter - inner diameter - length (mm) mm 8-4-1500
Overflow valve
133424-0420
Overflow valve opening pressure
kPa
206
172
240
Overflow valve opening pressure
kgf/cm2
2.1
1.75
2.45
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.8
3.75
3.85
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
17.4
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
466.4
461.4
471.4
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Boost pressure
kPa
58.7
58.7
Boost pressure
mmHg
440
440
Injection quantity adjustment_02
Adjusting point
B
Rack position
9.7+-0.5
Pump speed
r/min
425
425
425
Average injection quantity
mm3/st.
55
50
60
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
C
Rack position
18.7
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
476
471
481
Fixing the lever
*
Boost pressure
kPa
58.7
58.7
Boost pressure
mmHg
440
440
Boost compensator adjustment
Pump speed
r/min
650
650
650
Rack position
14.3
Boost pressure
kPa
9.3
8
10.6
Boost pressure
mmHg
70
60
80
Boost compensator adjustment_02
Pump speed
r/min
650
650
650
Rack position
18.7
Boost pressure
kPa
45.3
45.3
45.3
Boost pressure
mmHg
340
340
340
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Stop lever normal setting: R1
(3)RACK LIMIT: RAL
(4)Boost compensator stroke
(5)Idle sub spring setting: L1.
----------
K=20 R1=19.7+0.5mm RAL=19.2+0.2mm L1=8.9-0.2mm
----------
----------
K=20 R1=19.7+0.5mm RAL=19.2+0.2mm L1=8.9-0.2mm
----------
Speed control lever angle
F:Full speed
(1)Actual measurement
----------
----------
----------
----------
0000000901
F:Full load
I:Idle
(1)Use the hole at R = aa
(2)Stopper bolt setting
(3)Clearance is bb from where contacts inner stopper.
(4)Actual measurement
(5)Actual measurement
----------
aa=80mm bb=(2)mm
----------
----------
aa=80mm bb=(2)mm
----------
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb, pump speed cc
(3)Actual measurement
(4)Actual measurement
----------
aa=19.7+0.5mm bb=2-0.2mm cc=0r/min
----------
----------
aa=19.7+0.5mm bb=2-0.2mm cc=0r/min
----------