103662-3162 ZEXEL F 019 Z10 516 BOSCH INJECTION-PUMP ASSEMBLY f019z10516 1036623162


103662-3162 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 516 f019z10516
ZEXEL 103662-3162 1036623162

Service parts 103662-3162 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-8400
3. GOVERNOR 105455-1042
4. SUPPLY PUMP 105235-1781
5. AUTOM. ADVANCE MECHANIS 105649-0010
6. COUPLING PLATE 105664-0200
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4133
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 29.4(300)
13. NOZZLE-HOLDER 105041-7112
14. NOZZLE 105015-6640
15. NOZZLE SET

Include in #1:

103662-3162 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 516 f019z10516
ZEXEL 103662-3162 1036623162


Zexel num
Bosch num
Firm num
Name
103662-3162 
103662-3163 
F 019 Z10 516 
   
INJECTION-PUMP ASSEMBLY
SA6D170A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1500
Overflow valve   133424-0420
Overflow valve opening pressure kPa   206 172 240
Overflow valve opening pressure kgf/cm2   2.1 1.75 2.45
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   18.9
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   528.5 523.5 533.5
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   58.7 58.7
Boost pressure mmHg   440 440
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.7+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   51.7 46.7 56.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   14.5
Boost pressure kPa   9.3 8 10.6
Boost pressure mmHg   70 60 80
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   18.9
Boost pressure kPa   45.3 45.3 45.3
Boost pressure mmHg   340 340 340

Test data Ex:

Governor adjustment

Test data 103662-3162
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Deliver without the torque control spring operating. (3)Stop lever normal setting: R1 (4)RACK LIMIT: RAL (5)Boost compensator stroke: BCL (6)Idle sub spring setting: L1.
----------
K=15 R1=19.9+0.5mm RAL=19.4+0.2mm BCL=4.4+-0.1mm L1=8.6-0.5mm
----------

Speed control lever angle

Test data 103662-3162
F:Full speed
----------

----------
a=(15deg)+-5deg

0000000901

Test data 103662-3162
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting (3)Clearance is bb from where contacts inner stopper. (4)Actual measurement
----------
aa=80mm bb=(2)mm
----------
a=(21deg)+-5deg

Stop lever angle

Test data 103662-3162
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb, pump speed cc (3)Actual measurement (4)Actual measurement
----------
aa=19.9+0.5mm bb=2-0.2mm cc=0r/min
----------

Timing setting

Test data 103662-3162
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 103662-3162?





Group cross 103662-3162 ZEXEL

Komatsu 

 
6162731570 
INJECTION-PUMP ASSEMBLY
SA6D170
 
6162731571 
INJECTION-PUMP ASSEMBLY
SA6D170
9 400 610 289 
 
INJECTION-PUMP ASSEMBLY
SA6D170

Komatsu 

9 400 613 319 
6162731572 
INJECTION-PUMP ASSEMBLY
SA6D170
9 400 616 288 
6162731612 
INJECTION-PUMP ASSEMBLY
SA6D170A
F 019 Z10 617 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 618 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
6166711412 
INJECTION-PUMP ASSEMBLY
SA12V170
 
6166711413 
INJECTION-PUMP ASSEMBLY
SA12V170
 
 
INJECTION-PUMP ASSEMBLY
SA12V170

Komatsu 

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INJECTION-PUMP ASSEMBLY
SA12V170
 
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INJECTION-PUMP ASSEMBLY
SA6D170A
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 616 290 
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INJECTION-PUMP ASSEMBLY
SA6D160
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

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INJECTION-PUMP ASSEMBLY
SA6D160
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
103662-3162  

103662-3163 
F 019 Z10 516 
 
INJECTION-PUMP ASSEMBLY
SA6D170A

Komatsu 

9 400 613 462 
6162731491 
INJECTION-PUMP ASSEMBLY
SA6D170A
 
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INJECTION-PUMP ASSEMBLY
SA6D170
 
 
INJECTION-PUMP ASSEMBLY
SA6D170

Komatsu 

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INJECTION-PUMP ASSEMBLY
SA6D170
 
 
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INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA6D170A

Komatsu 

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6162731510 
INJECTION-PUMP ASSEMBLY
SA6D170A
 
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INJECTION-PUMP ASSEMBLY
SA6D170A
F 019 Z10 517 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 019 Z10 234 
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INJECTION-PUMP ASSEMBLY
SA6D170A
9 400 616 293 
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SA6D170A
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