103662-2870 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036622870 6162731480


103662-2870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 103662-2870 1036622870
KOMATSU 6162731480 6162731480

Service parts 103662-2870 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-8380
3. GOVERNOR
4. SUPPLY PUMP 105235-1700
5. AUTOM. ADVANCE MECHANIS 105649-0010
6. COUPLING PLATE 105664-0200
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4133
11. Nozzle and Holder 6162-12-3403
12. Open Pre:MPa(Kqf/cm2) 29.4{300}
13. NOZZLE-HOLDER 105041-7112
14. NOZZLE 105015-6640
15. NOZZLE SET

Include in #1:

103662-2870 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 103662-2870 1036622870
KOMATSU 6162731480 6162731480


Zexel num
Bosch num
Firm num
Name
103662-2870 
103662-2871 
 
6162731480  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D170A *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1500
Overflow valve   133424-0420
Overflow valve opening pressure kPa   206 172 240
Overflow valve opening pressure kgf/cm2   2.1 1.75 2.45
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.3
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   483 478 488
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   61.3 61.3
Boost pressure mmHg   460 460
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.3+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   51.7 46.7 56.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   13.9
Boost pressure kPa   21.3 18.6 24
Boost pressure mmHg   160 140 180
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   15.9
Boost pressure kPa   48 41.3 54.7
Boost pressure mmHg   360 310 410

Test data Ex:

Governor adjustment

Test data 103662-2870
N:Pump speed R:Rack position (mm) (1)Minimum - maximum speed specification (2)Target notch: K (3)Stop lever normal setting: R1 (4)RACK LIMIT: RAL (5)Boost compensator stroke: BCL (6)Rack difference between N = N1 and N = N2 (7)Idle sub spring setting: L1.
----------
K=20 R1=17.5+0.5mm RAL=16.5+0.2mm BCL=2+-0.1mm N1=1050r/min N2=650r/min L1=6.2-0.5mm
----------

Speed control lever angle

Test data 103662-2870
F:Full speed
----------

----------
a=20deg+-5deg

0000000901

Test data 103662-2870
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting (3)Clearance is bb from where contacts inner stopper.
----------
aa=80mm bb=(2)mm
----------
a=21deg+-5deg b=45deg+-5deg

Stop lever angle

Test data 103662-2870
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb, pump speed cc (3)-
----------
aa=17.5+0.5mm bb=2-0.2mm cc=0r/min
----------
a=15deg+-5deg b=32deg+-5deg




Have questions with 103662-2870?





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