103662-2812 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036622812 6162731371

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 103662-2812 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 103662-2812 1036622812

KOMATSU 6162731371 6162731371

Cross reference number

ZEXEL 103662-2812 1036622812

KOMATSU 6162731371 6162731371

Zexel num

Bosch num

Firm num

Name

103662-2812
103662-3080

6162731371 KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D170A *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500

Overflow valve 133424-0420

Overflow valve opening pressure kPa 206 172 240

Overflow valve opening pressure kgf/cm2 2.1 1.75 2.45

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.8 3.75 3.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 15.3

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 483 478 488

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 61.3 61.3

Boost pressure mmHg 460 460

Injection quantity adjustment_02

Adjusting point B

Rack position 7.3+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 51.7 46.7 56.7

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 13.9

Boost pressure kPa 21.3 18.6 24

Boost pressure mmHg 160 140 180

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 15.9

Boost pressure kPa 48 41.3 54.7

Boost pressure mmHg 360 310 410

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Boost compensator stroke: BCL (4)Rack difference between N = N1 and N = N2
----------
K=(15)mm RAL=17+0.2mm BCL=2+-0.1mm N1=1050r/min N2=650r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=(35deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Clearance between stopper bolt and lever must be aa. (2)At pump speed bb and rack position cc, set the stopper bolt.
----------
aa=2+1mm bb=100r/min cc=5mm
----------
a=16deg+-5deg b=40deg+-5deg