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103662-2010 ZEXEL 9 400 616 275 BOSCH INJECTION-PUMP ASSEMBLY 9400616275 1036622010 41647010e


103662-2010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 275 9400616275
ZEXEL 103662-2010 1036622010
NIIGATA-URAWA 41647010E 41647010e

Service parts 103662-2010 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-1810
3. GOVERNOR 105455-0350
4. SUPPLY PUMP 105235-1310
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-1170
11. Nozzle and Holder 416 3258 1A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105041-3000
14. NOZZLE 105000-1670
15. NOZZLE SET

Include in #1:

101491-1270 as _
103662-2010 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 275 9400616275
ZEXEL 103662-2010 1036622010
NIIGATA-URAWA 41647010E 41647010e


Zexel num
Bosch num
Firm num
Name
103662-2010 
9 400 616 275 
41647010E  NIIGATA-URAWA
INJECTION-PUMP ASSEMBLY
6L16X K 14BS INJECTION PUMP ASSY PE4-8Z PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1040
Bosch type code   DN0SD130
Nozzle holder   105031-3010
Bosch type code   KB75SDN18
Opening pressure MPa   12.7
Opening pressure kgf/cm2   130
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-5-6- 4-2
Pre-stroke mm   3.5 3.5 3.6
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-5 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-4 deg.   240 239.5 240.5
Difference between angles 5
Cyl.1-2 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   17.1
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   600 576 624
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   15
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   500 485 515
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   70 63 77
Max. variation between cylinders %   0 -10 10
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   9.7
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   280 266 294
Max. variation between cylinders %   0 -5 5
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 103662-2010
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Set minimum speed. (3)Beginning of sub spring operation: L1
----------
RAL=18+0.5mm L1=4-0.5mm
----------

Speed control lever angle

Test data 103662-2010
M:Maximum speed S:Stop (1)R = aa
----------
aa=120mm
----------
a=(30deg) b=(40deg)

Stop lever angle

Test data 103662-2010
N:Pump normal S:Stop the pump. (1)R = aa
----------
aa=100mm
----------
a=35deg+-1deg b=10deg




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Group cross 103662-2010 ZEXEL

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