103662-1800 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 103662-1800 1036621800
  0429110850

Service parts 103662-1800 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR
4. SUPPLY PUMP 105235-1351
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0150
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

103662-1800 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 103662-1800 1036621800
  0429110850


Zexel num Bosch num Firm num Firm Name
103662-1800 
103662-2072 
  0429110850    INJECTION-PUMP ASSEMBLY
S12N *

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle   105011-9210
Nozzle holder   105043-3000
Opening pressure MPa   34.3
Opening pressure kgf/cm2   350
Injection pipe mm   6-2.4-1124
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.05 2 2.1
Rack position   R=B
Point B
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   14
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   400 390 410
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks  
Standard point A's rack position same as 103664-1030 in row A


Injection quantity adjustment_02
Adjusting point   B
Rack position   15
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   470 450 490
Max. variation between cylinders %   0 -5 5
Fixing the rack   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   7.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   68 61.2 74.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 103662-1800 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=15 L1=4.5-0.5mm
----------



Speed control lever angle

Test data 103662-1800 F:Full speed S:Stop
----------

----------
a=11deg+-5deg b=30deg+-5deg



Stop lever angle

Test data 103662-1800 N:Pump normal S:Stop the pump. I:Idle
----------

----------
a=30deg+-5deg b=23deg+-5deg c=10deg+-5deg





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Group cross 103662-1800 ZEXEL

103662-1800 
103662-2072 
  0429110850  INJECTION-PUMP ASSEMBLY
S12N
103662-1810 
103662-2082 
  0429110820  INJECTION-PUMP ASSEMBLY
S12N

Shinko-Engin. 

103662-1820    ACV30181 
S12V18

Mitsubishi-Heav 

103662-1830    0429110760  INJECTION-PUMP ASSEMBLY
S6N

Niigata-Urawa 

103662-1860    41647140A  INJECTION-PUMP ASSEMBLY
6L16X
103662-1870    42547040A 
NX

Mitsubishi-Heav 

103662-1880    0429110780  INJECTION-PUMP ASSEMBLY
S6N

Niigata-Urawa 

103662-1890 
103662-1920 
  49904903A  INJECTION-PUMP ASSEMBLY
6L16X
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