103662-0390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036620390 211090300

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 103662-0390 1036620390

SHINKO-ENGIN. 211090300 211090300

Service parts 103662-0390 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 103066-1300

3. GOVERNOR 105455-0080

4. SUPPLY PUMP 105235-1630

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-2060

11. Nozzle and Holder 100-21914-0

12. Open Pre:MPa(Kqf/cm2) 12.7{130}

13. NOZZLE-HOLDER 105031-3570

14. NOZZLE 105000-1670

15. NOZZLE SET

Include in #1:

101608-1140 as _

103662-0390 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 103662-0390 1036620390

SHINKO-ENGIN. 211090300 211090300

Zexel num

Bosch num

Firm num

Name

103662-0390

211090300 SHINKO-ENGIN.

INJECTION-PUMP ASSEMBLY
S618 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105000-1040

Bosch type code NP-DNOSD130

Nozzle holder 105730-0010

Bosch type code NP-EF8511N1A

Opening pressure MPa 11.8

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-540

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.05 2 2.1

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 360 350 370

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position R2

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 540 519 561

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position R1

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 455 441 469

Max. variation between cylinders % 0 -6 6

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 9+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 81 73 89

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=24 RAL=(R2+1)+0.5mm L1=8-0.5mm
----------

Speed control lever angle

F:Full speed S:Stop
----------

----------
a=(40deg) b=(30deg)

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(35deg) b=(10deg)

Have questions with 103662-0390?

Group cross 103662-0390 ZEXEL

Shinko-Engin.

103662-0390

211090300

INJECTION-PUMP ASSEMBLY
S618