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103660-0480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036600480


103660-0480 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 103660-0480 1036600480

Service parts 103660-0480 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-9310
3. GOVERNOR 105354-0730
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105131-1140
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 16.7{170}
13. NOZZLE-HOLDER 105061-2130
14. NOZZLE 105000-1050
15. NOZZLE SET

Include in #1:

101608-1800 as _
101608-1801
101608-1802
103660-0480 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 103660-0480 1036600480


Zexel num
Bosch num
Firm num
Name
103660-0480 
 
  IKEGAI
INJECTION-PUMP ASSEMBLY
MB820 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1050
Nozzle holder   105061-2130
Opening pressure MPa   16.7
Opening pressure kgf/cm2   170
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   131424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   137 137 137
Tester oil delivery pressure kgf/cm2   1.4 1.4 1.4
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.05 2 2.1
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   18
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   550 528 572
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   17
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   498 483 513
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   17
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   500 480 520
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   50 45 55
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 103660-0480
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL
----------
RAL=19+0.5mm
----------

Speed control lever angle

Test data 103660-0480
F:Full speed I:Idle S:Stop
----------

----------
a=21deg+-5deg b=41deg+-5deg c=25deg+-5deg




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Group cross 103660-0480 ZEXEL

Ikegai 

103660-0400  
 
 
INJECTION-PUMP ASSEMBLY
MB820
103660-0410  
 
 
INJECTION-PUMP ASSEMBLY
MB820
103660-0480  
 
 
INJECTION-PUMP ASSEMBLY
MB820
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