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103642-9020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1036429020


103642-9020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 103642-9020 1036429020

Service parts 103642-9020 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103064-1050
3. GOVERNOR
4. SUPPLY PUMP 105235-1360
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101608-1590 as _
103642-9020 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 103642-9020 1036429020


Zexel num
Bosch num
Firm num
Name
103642-9020 
 
  YANMAR
INJECTION-PUMP ASSEMBLY
6RAL *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-0020
Bosch type code   NP-DN4S2
Nozzle holder   105730-0010
Bosch type code   NP-EF8511N1A
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.05 2 2.1
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   300 291 309
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   77 69.3 84.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 103642-9020
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL
----------
RAL=14.5mm
----------

Speed control lever angle

Test data 103642-9020
F:Full speed (1)Set the pump speed at aa
----------
aa=600r/min
----------
a=10deg+-3deg




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Group cross 103642-9020 ZEXEL

Yanmar 

103642-9000  
 
 

6RLT
103642-9010  
 
 
INJECTION-PUMP ASSEMBLY
6RL
103642-9020  
 
 
INJECTION-PUMP ASSEMBLY
6RAL
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