102700-0150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1027000150


102700-0150 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 102700-0150 1027000150

Service parts 102700-0150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9730
3. GOVERNOR 105921-5810
4. SUPPLY PUMP 105220-6110
5. AUTOM. ADVANCE MECHANIS 102720-0031
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5470
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-1350
15. NOZZLE SET

Include in #1:

102700-0150 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 102700-0150 1027000150


Zexel num
Bosch num
Firm num
Name
102700-0150 
 
  DPICO
INJECTION-PUMP ASSEMBLY
K-1 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   1000 1000 1000
Each cylinder's injection qty mm3/st.   53.5 52.1 54.9
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Each cylinder's injection qty mm3/st.   8 6.7 9.3
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   53.5 52.5 54.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(10.7)
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   57 53 61
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.1
Pump speed r/min   680 680 680
Average injection quantity mm3/st.   44.5 42.5 46.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   67 67 72
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1400
Advance angle deg.   0.5
Load   3/4
Timer adjustment_02
Pump speed r/min   1750
Advance angle deg.   6 5.5 6.5
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 102700-0150
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=G93
----------

Speed control lever angle

Test data 102700-0150
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=26deg+-5deg b=(44deg)+-3deg

Stop lever angle

Test data 102700-0150
N:Engine manufacturer's normal use S:Stop the pump. (1)Use the hole at R = aa (2)Set the stopper bolt at speed = bb and rack position = cc (non-injection rack position). Confirm non-injection. (3)After setting the stopper bolt, confirm non-injection at speed = dd and rack position = not exceeding ee. (4)- (5)Rack position corresponding to ff (6)Free (at delivery)
----------
aa=40mm bb=1750r/min cc=(6.2)-0.5mm dd=300r/min ee=(8)mm ff=16mm
----------
a=25deg+-5deg b=20deg+-5deg c=35deg+-5deg

Timing setting

Test data 102700-0150
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(130deg)




Have questions with 102700-0150?





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