102672-1360 ZEXEL 9 400 616 252 BOSCH INJECTION-PUMP ASSEMBLY 9400616252 1026721360 41047010c

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 252 9400616252

ZEXEL 102672-1360 1026721360

NIIGATA-URAWA 41047010C 41047010c

Service parts 102672-1360 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 102067-1540

3. GOVERNOR 105453-0500

4. SUPPLY PUMP 105203-1310

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-1850

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER 105031-1420

14. NOZZLE 105000-1190

15. NOZZLE SET

Include in #1:

101607-6740 as _

102672-1360 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 252 9400616252

ZEXEL 102672-1360 1026721360

NIIGATA-URAWA 41047010C 41047010c

Zexel num

Bosch num

Firm num

Name

102672-1360

9 400 616 252

41047010C NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
6L16 K 14BQ INJECTION PUMP ASSY PE3-8B PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105000-1190

Bosch type code DN7SD64

Nozzle holder 105031-2010

Bosch type code KB56SD273

Opening pressure MPa 11.8

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-550

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-5-6- 4-2

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-5 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-4 deg. 240 239.5 240.5

Difference between angles 5
Cyl.1-2 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 309 300 318

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 16

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 322 310 334

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 144 135.5 152.5

Max. variation between cylinders % 0 -6 6

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.5+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40 36 44

Max. variation between cylinders % 0 -10 10

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Beginning of idle sub spring operation: L1
----------
RAL=16.5+0.2mm L1=5.5-0.5mm
----------

Speed control lever angle

M:Maximum speed S:Stop (1)Use the hole at R = aa
----------
aa=120mm
----------
a=32deg+-3deg b=(35deg)

Timing setting

(1)Pump vertical direction (2)Position of pump side coupling's reamer bolt hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Have questions with 102672-1360?

Group cross 102672-1360 ZEXEL

102672-1300

9 400 616 251

INJECTION-PUMP ASSEMBLY
DMF15H

Niigata-Urawa

102672-1350

INJECTION-PUMP ASSEMBLY
6L16

102672-1360

9 400 616 252

41047010C

INJECTION-PUMP ASSEMBLY
6L16

102672-1370

9 400 616 253

INJECTION-PUMP ASSEMBLY
DMF15H

Niigata-Urawa

102672-1390

40947000B

INJECTION-PUMP ASSEMBLY
6L16