Rating:
Information injection-pump assembly
ZEXEL
101991-1150
1019911150
MITSUBISHI
3196180031
3196180031
Service parts 101991-1150 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
31161-18000
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Cross reference number
ZEXEL
101991-1150
1019911150
MITSUBISHI
3196180031
3196180031
Zexel num
Bosch num
Firm num
Name
101991-1150
3196180031 MITSUBISHI
INJECTION-PUMP ASSEMBLY
10DC60 * K
10DC60 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105780-0020
Bosch type code
NP-DN4SD24T
Nozzle holder
105031-2010
Bosch type code
NP-KB56SD273
Opening pressure
MPa
11.8
Opening pressure
kgf/cm2
120
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-550
Outer diameter - inner diameter - length (mm) mm 6-1.6-550
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-7-8-
5-6-3-4-
9-10
Pre-stroke
mm
2.1
2.05
2.15
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5
Cyl.1-2 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 72 71.5 72.5
Cal 1-7 deg. 72 71.5 72.5
Difference between angles 3
Cal 1-8 deg. 117 116.5 117.5
Cal 1-8 deg. 117 116.5 117.5
Difference between angles 4
Cal 1-5 deg. 144 143.5 144.5
Cal 1-5 deg. 144 143.5 144.5
Difference between angles 5
Cal 1-6 deg. 189 188.5 189.5
Cal 1-6 deg. 189 188.5 189.5
Difference between angles 6
Cal 1-3 deg. 216 215.5 216.5
Cal 1-3 deg. 216 215.5 216.5
Difference between angles 7
Cal 1-4 deg. 261 260.5 261.5
Cal 1-4 deg. 261 260.5 261.5
Difference between angles 8
Cal 1-9 deg. 288 287.5 288.5
Cal 1-9 deg. 288 287.5 288.5
Difference between angles 9
Cal 1-10 deg. 333 332.5 333.5
Cal 1-10 deg. 333 332.5 333.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.5
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
130
126.1
133.9
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
12
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
123
118
128
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
11.3
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
110
105.5
114.5
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
7.2+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
20
17
23
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
250+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
600
Advance angle
deg.
3
2.5
3.5
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
5.5
5
6
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
8
7.5
8.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
(3)Control lever's minimum speed setting
(4)Control lever's full speed setting
(5)Idle sub spring setting: L1.
----------
K=5 RAL=13.3+0.5mm L1=6.2-0.2mm
----------
----------
K=5 RAL=13.3+0.5mm L1=6.2-0.2mm
----------
Speed control lever angle
I:Idle
S:Stop
(1)Set the pump speed at aa
(2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=13deg+-5deg b=32deg+-3deg c=22deg+-5deg d=5deg+-5deg
----------
aa=900r/min bb=750r/min
----------
a=13deg+-5deg b=32deg+-3deg c=22deg+-5deg d=5deg+-5deg
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Group cross 101991-1150 ZEXEL
Mitsubishi
101991-1150
3196180031
INJECTION-PUMP ASSEMBLY
10DC60
10DC60