101991-1150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1019911150 3196180031

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101991-1150 1019911150

MITSUBISHI 3196180031 3196180031

Service parts 101991-1150 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101099-0061

3. GOVERNOR 105410-2120

4. SUPPLY PUMP 105210-4130

5. AUTOM. ADVANCE MECHANIS 105614-0680

6. COUPLING PLATE 105662-0570

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1330

11. Nozzle and Holder 31161-18000

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-2140

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101607-6700 as _

101991-1150 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101991-1150 1019911150

MITSUBISHI 3196180031 3196180031

Zexel num

Bosch num

Firm num

Name

101991-1150

3196180031 MITSUBISHI

INJECTION-PUMP ASSEMBLY
10DC60 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0020

Bosch type code NP-DN4SD24T

Nozzle holder 105031-2010

Bosch type code NP-KB56SD273

Opening pressure MPa 11.8

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-550

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-8- 5-6-3-4- 9-10

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 72 71.5 72.5

Difference between angles 3
Cal 1-8 deg. 117 116.5 117.5

Difference between angles 4
Cal 1-5 deg. 144 143.5 144.5

Difference between angles 5
Cal 1-6 deg. 189 188.5 189.5

Difference between angles 6
Cal 1-3 deg. 216 215.5 216.5

Difference between angles 7
Cal 1-4 deg. 261 260.5 261.5

Difference between angles 8
Cal 1-9 deg. 288 287.5 288.5

Difference between angles 9
Cal 1-10 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position 12.5

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 130 126.1 133.9

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 123 118 128

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 11.3

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 110 105.5 114.5

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 7.2+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 20 17 23

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 250+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 3 2.5 3.5

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 5.5 5 6

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 8 7.5 8.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Control lever's minimum speed setting (4)Control lever's full speed setting (5)Idle sub spring setting: L1.
----------
K=5 RAL=13.3+0.5mm L1=6.2-0.2mm
----------

Speed control lever angle

I:Idle S:Stop (1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=13deg+-5deg b=32deg+-3deg c=22deg+-5deg d=5deg+-5deg