101901-0670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1019010670 1156006930


101901-0670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101901-0670 1019010670
ISUZU 1156006930 1156006930

Cross reference number

ZEXEL 101901-0670 1019010670
ISUZU 1156006930 1156006930


Zexel num
Bosch num
Firm num
Name
101901-0670 
 
1156006930  ISUZU
INJECTION-PUMP ASSEMBLY
10PB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0020
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order
R: right hand row, L: left hand row
  1L-8R-7L -6R-5L-4 R-3L-10R
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Opposite to the driving side
  NO.1
Difference between angles 1
Cal 1-8
deg.   27 26.5 27.5
Difference between angles 2
Cal 1-7
deg.   72 71.5 72.5
Difference between angles 3
Cal 1-6
deg.   99 98.5 99.5
Difference between angles 4
Cal 1-5
deg.   144 143.5 144.5
Difference between angles 5
Cal 1-4
deg.   171 170.5 171.5
Difference between angles 6
Cal 1-3
deg.   216 215.5 216.5
Difference between angles 7
Cal 1-10
deg.   243 242.5 243.5
Difference between angles 8
Cal 1-9
deg.   288 287.5 288.5
Difference between angles 9
Cyl.1-2
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   89.8 87.8 91.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   84 83 85
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   15+-0.5
Pump speed r/min   150 150 150
Each cylinder's injection qty mm3/st.   95 95
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   1050+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_03
Pump speed r/min   1250
Advance angle deg.   3 2.5 3.5
Timer adjustment_04
Pump speed r/min   1350
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101901-0670
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Rack limit (operating at delivery) (3)Excess fuel setting for starting: SXL
----------
DL=6-0.5mm SXL=12.4+0.2mm
----------

Speed control lever angle

Test data 101901-0670
F:Full speed M:Minimum-maximum speed (1)Fix at full speed at delivery. (2)Set the speed at aa. Set using two nuts.
----------
aa=807r/min
----------
a=(9deg) b=(2deg)

0000000901

Test data 101901-0670
F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=7.5mm bb=0r/min
----------
a=32deg+-3deg b=13deg+-5deg c=1.5deg+-5deg




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Group cross 101901-0670 ZEXEL

Isuzu 

 
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INJECTION-PUMP ASSEMBLY
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101901-0670  
 
1156006930 
INJECTION-PUMP ASSEMBLY
10PB1
 
1156007010 
INJECTION-PUMP ASSEMBLY
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1156006910 
INJECTION-PUMP ASSEMBLY
 
1156006911 
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1156008290 
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1156008291 
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