Buy 101901-0600 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 101901-0600 1019010600
ISUZU 1156006890 1156006890

You can buy parts: .

$722.04

31-10-2021
Steel Rule, 6000x30x1,0 mm, stainless,satin,grad.mm/mm, reading right > left, DIN 2768m
Vogel Germany

Service parts 101901-0600 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS 105636-0130
6. COUPLING PLATE 105663-0210
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101901-0600 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101901-0600 1019010600
ISUZU 1156006890 1156006890


Zexel num Bosch num Firm num Firm Name
101901-0600    1156006890  ISUZU INJECTION-PUMP ASSEMBLY
8PB1 * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-0020
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   L1-R8-L7 -L3-R6-L 5-R4-R2
R: right hand row, L: left hand row
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position   NO.1
Opposite to the driving side
Difference between angles 1 deg.   45 44.5 45.5
Cal 1-8
Difference between angles 2 deg.   90 89.5 90.5
Cal 1-7
Difference between angles 3 deg.   135 134.5 135.5
Cal 1-3
Difference between angles 4 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 5 deg.   225 224.5 225.5
Cal 1-5
Difference between angles 6 deg.   270 269.5 270.5
Cal 1-4
Difference between angles 7 deg.   315 314.5 315.5
Cyl.1-2


Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   90 88 92
Max. variation between cylinders %   0 -4 4
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   11.7
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   90.4 88.4 92.4
Max. variation between cylinders %   0 -4 4
Fixing the lever   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   11.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   84 83 85
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *


Injection quantity adjustment_04
Adjusting point   D
Rack position   8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *


Injection quantity adjustment_05
Adjusting point   E
Rack position   15+-0.5
Pump speed r/min   150 150 150
Each cylinder's injection qty mm3/st.   95 95
Fixing the lever   *
Remarks  
After startup boost setting


Timer adjustment
Pump speed r/min   1050+-50
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   1.4 0.9 1.9


Timer adjustment_03
Pump speed r/min   1250
Advance angle deg.   3 2.5 3.5


Timer adjustment_04
Pump speed r/min   1350
Advance angle deg.   5 4.5 5.5
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 101901-0600 N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Rack limit (operating at delivery) (3)Set the load lever's stop position so that R = aa (N = 0). (4)Excess fuel setting for starting: SXL
----------
DL=6-0.5mm aa=7.5mm SXL=12.4+0.2mm
----------



0000000901

Test data 101901-0600 F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=7.5mm bb=0r/min
----------
a=32deg+-3deg b=13deg+-5deg c=1.5deg+-5deg



Timing setting

Test data 101901-0600 (1)Pump vertical direction (2)Position of timer coupling's threaded installation hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(50deg)





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