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101893-1050 ZEXEL 9 400 616 231 BOSCH INJECTION-PUMP ASSEMBLY 9400616231 1018931050 me066782


101893-1050 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 231 9400616231
ZEXEL 101893-1050 1018931050
MITSUBISHI ME066782 me066782

Service parts 101893-1050 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101089-0440
3. GOVERNOR 105490-4910
4. SUPPLY PUMP 105210-4121
5. AUTOM. ADVANCE MECHANIS 105614-4020
6. COUPLING PLATE 105662-0570
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1330
11. Nozzle and Holder 31161-18000
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2140
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101602-1240 as _
101893-1050 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 231 9400616231
ZEXEL 101893-1050 1018931050
MITSUBISHI ME066782 me066782


Zexel num
Bosch num
Firm num
Name
101893-1050 
9 400 616 231 
ME066782  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cyl.1-2 deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7 deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3 deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5 deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6 deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8 deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   129.5 125.6 133.4
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.5
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   131 127.5 134.5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   15 12 18
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   250+120
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   2 1.5 2.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   5.2 4.7 5.7
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   8 7.5 8.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   10 10 10
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101893-1050
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)RACK LIMIT: RAL
----------
DL=4.5-0.5mm RAL=12.5+0.2mm
----------

Speed control lever angle

Test data 101893-1050
F:Full speed
----------

----------
a=9deg+-5deg

0000000901

Test data 101893-1050
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101893-1050
N:Pump normal S:Stop the pump.
----------

----------
a=54deg+-5deg b=75deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+10r/min Ra=7.2mm
----------

Timing setting

Test data 101893-1050
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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