101891-6830 ZEXEL 9 400 616 225 BOSCH INJECTION-PUMP ASSEMBLY 9400616225 1018916830 3126150031

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 225 9400616225

ZEXEL 101891-6830 1018916830

MITSUBISHI 3126150031 3126150031

Include in #1:

101606-6010 as _

Cross reference number

BOSCH 9 400 616 225 9400616225

ZEXEL 101891-6830 1018916830

MITSUBISHI 3126150031 3126150031

Zexel num

Bosch num

Firm num

Name

101891-6830

9 400 616 225

3126150031 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC60 K 14BH INJECTION PUMP ASSY PE8AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point B

Rack position 12.5

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 129.5 125.6 133.4

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 10.7

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 97.5 92.5 102.5

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 7.2+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 15 12 18

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point A

Rack position 12.5

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 131 127.5 134.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 105 100 110

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 250+120

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 2 1.5 2.5

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 5.2 4.7 5.7

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 8 7.5 8.5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 10 10 10

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Damper spring setting
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RT=1 TH=3.5mm
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Speed control lever angle

F:Full speed
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a=(12deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
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----------
a=11deg+-5deg b=41deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side (2)Normal (3)Use the hole at R = aa
----------
aa=30mm
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a=(54deg) b=(75deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
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N1=330r/min Ra=7.2+-0.1mm
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