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101803-1720 ZEXEL 9 400 616 213 BOSCH INJECTION-PUMP ASSEMBLY 9400616213 1018031720 me069084


101803-1720 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 213 9400616213
ZEXEL 101803-1720 1018031720
MITSUBISHI ME069084 me069084

Service parts 101803-1720 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101080-0870
3. GOVERNOR 105490-3980
4. SUPPLY PUMP 105210-4150
5. AUTOM. ADVANCE MECHANIS 105634-0140
6. COUPLING PLATE 105663-0260
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4760
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3521
14. NOZZLE 105015-4370
15. NOZZLE SET

Include in #1:

101602-1090 as _
101803-1720 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 213 9400616213
ZEXEL 101803-1720 1018031720
MITSUBISHI ME069084 me069084


Zexel num
Bosch num
Firm num
Name
101803-1720 
9 400 616 213 
ME069084  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC9 * K 14BH INJECTION PUMP ASSY PE8AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cyl.1-2 deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7 deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3 deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5 deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6 deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8 deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   R1(10)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   108.5 105 112
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   20 17 23
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Timer adjustment_05
Pump speed r/min   1250
Advance angle deg.   6.5 6 7
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101803-1720
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Excess fuel setting for starting: SXL
----------
DL=8-0.2mm SXL=R1+0.2mm
----------

Speed control lever angle

Test data 101803-1720
F:Full speed
----------

----------
a=(5deg)+-5deg

0000000901

Test data 101803-1720
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=5.5deg+-5deg b=(26deg)+-3deg

Stop lever angle

Test data 101803-1720
N:Pump normal S:Stop the pump.
----------

----------
a=54deg+-5deg b=71deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+5r/min Ra=7.9mm
----------

Timing setting

Test data 101803-1720
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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