101697-9000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016979000


101697-9000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101697-9000 1016979000

Service parts 101697-9000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3980
3. GOVERNOR 105921-9730
4. SUPPLY PUMP 105220-7010
5. AUTOM. ADVANCE MECHANIS 105672-0360
6. COUPLING PLATE 105662-1380
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6350
11. Nozzle and Holder 16600-Z5601
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4650
14. NOZZLE 105015-8760
15. NOZZLE SET

Include in #1:

101697-9000 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101697-9000 1016979000


Zexel num
Bosch num
Firm num
Name
101697-9000 
 
   
INJECTION-PUMP ASSEMBLY
FE6T

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-1520
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   77.5 75.5 79.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.4)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   77.5 76.5 78.5
Basic   *
Fixing the lever   *
Boost pressure kPa   23.3 23.3
Boost pressure mmHg   175 175
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.15
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   91 87.8 94.2
Fixing the lever   *
Boost pressure kPa   23.3 23.3
Boost pressure mmHg   175 175
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(R1-0. 3)
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   68.5 65.3 71.7
Fixing the lever   *
Boost pressure kPa   23.3 23.3
Boost pressure mmHg   175 175
Injection quantity adjustment_06
Adjusting point   D
Rack position   R2-0.6
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   54.5 52.5 56.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   84 84 104
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   R2-0.6
Boost pressure kPa   4 2.7 5.3
Boost pressure mmHg   30 20 40
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   R2(R1-0. 3)
Boost pressure kPa   10 10 10
Boost pressure mmHg   75 75 75
Timer adjustment
Pump speed r/min   1170--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1120
Advance angle deg.   0.5
Load   3/4
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.7 2.3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101697-9000
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=M95 BCL=0.6+-0.1mm
----------

Speed control lever angle

Test data 101697-9000
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=26.5deg+-5deg b=44deg+-3deg

Stop lever angle

Test data 101697-9000
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=27deg+-5deg b=40deg+-5deg

0000001501 ACS

Test data 101697-9000
(A) Set screw (B) Push rod 1 (C) Push rod 2 (D) Cover 1. Aneroid compensator unit adjustment (1)Select the push rod 2 to obtain L2. (2)Screw in (A) to obtain L1. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above. (3)As there is hysterisis, measure when the absolute pressure drops. (4)Hysterisis must not exceed rack position = h1.
----------
N1=1400r/min L1=(1.5)mm L2=11+-0.5mm h1=-
----------
Ra=R3(R1+0.15)mm Rb=(R3-1.1)mm Pa=(77.3)+-2.7kPa((580)+-20mmHg) Pb=52.9+-0.7kPa(397+-5mmHg) Q1=(91)+-1.6cm3/1000st Q2=76.5+-3cm3/1000st

Timing setting

Test data 101697-9000
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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