101693-9800 ZEXEL F 019 Z10 846 BOSCH INJECTION-PUMP ASSEMBLY f019z10846 1016939800

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 846 f019z10846

ZEXEL 101693-9800 1016939800

Service parts 101693-9800 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-3910

3. GOVERNOR 105921-4521

4. SUPPLY PUMP 105220-5800

5. AUTOM. ADVANCE MECHANIS 105672-0210

6. COUPLING PLATE 105662-1261

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6350

11. Nozzle and Holder 16600Z5601

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105031-4650

14. NOZZLE

105015-8760

15. NOZZLE SET

Include in #1:

101693-9800 as INJECTION-PUMP ASSEMBLY

106671-7941 as _

Cross reference number

BOSCH F 019 Z10 846 f019z10846

ZEXEL 101693-9800 1016939800

Zexel num

Bosch num

Firm num

Name

101693-9800
101693-9801

F 019 Z10 846

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-1520

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 12.6

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 80.8 78.8 82.8

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 9.6 7.8 11.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.6)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 80.8 79.8 81.8

Basic *

Fixing the lever *

Boost pressure kPa 31.3 31.3

Boost pressure mmHg 235 235

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.05

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 91.5 88.3 94.7

Fixing the lever *

Boost pressure kPa 31.3 31.3

Boost pressure mmHg 235 235

Injection quantity adjustment_05

Adjusting point C

Rack position R2(R1-0. 1)

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 76.4 73.2 79.6

Fixing the lever *

Boost pressure kPa 31.3 31.3

Boost pressure mmHg 235 235

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 84 84 104

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position R2-1.4

Boost pressure kPa 4 2.7 5.3

Boost pressure mmHg 30 20 40

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position R2(R1-0. 1)

Boost pressure kPa 18 18 18

Boost pressure mmHg 135 135 135

Timer adjustment

Pump speed r/min 1170--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1120

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=F07 BCL=1.4+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Bottom lever (2)Stopper bolt set position 'H'
----------

----------
a=26.5deg+-5deg b=44deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Have questions with 101693-9800?

Group cross 101693-9800 ZEXEL

101693-9800

101693-9801

F 019 Z10 846

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101693-9801

9 400 610 794

16713Z6063

INJECTION-PUMP ASSEMBLY
FE6T

101693-9810

16713Z6062

INJECTION-PUMP ASSEMBLY
FE6T

101693-9820

9 400 616 078

16713Z6078

INJECTION-PUMP ASSEMBLY
FE6T

101693-9830

16713Z6107

INJECTION-PUMP ASSEMBLY
FE6T

101693-9840

101697-9140

9 400 610 333

1671395208

INJECTION-PUMP ASSEMBLY
NE6T

101693-9850

101696-9040

9 400 616 079

16713Z6066

INJECTION-PUMP ASSEMBLY
FE6T

101693-9860

101696-9110

9 400 616 080

16713Z6067

INJECTION-PUMP ASSEMBLY
FE6TA

101693-9870

101696-9130

9 400 616 081

16713Z6068

INJECTION-PUMP ASSEMBLY
FE6TB

101693-9880

101693-9920

16713Z6071

INJECTION-PUMP ASSEMBLY
FE6T

101693-9890

101693-9930

16713Z6072

INJECTION-PUMP ASSEMBLY
FE6TA