Rating:
Information injection-pump assembly
ZEXEL
101693-2630
1016932630
HINO
220001582A
220001582a
Service parts 101693-2630 INJECTION-PUMP ASSEMBLY:
1.
_
3.
GOVERNOR
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
15.
NOZZLE SET
Cross reference number
ZEXEL
101693-2630
1016932630
HINO
220001582A
220001582a
Zexel num
Bosch num
Firm num
Name
101693-2630
220001582A HINO
INJECTION-PUMP ASSEMBLY
EB400 *
EB400 *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-2020
Overflow valve opening pressure
kPa
123
103
143
Overflow valve opening pressure
kgf/cm2
1.25
1.05
1.45
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.1
2.05
2.15
Rack position
After adjusting injection quantity. R=B
After adjusting injection quantity. R=B
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.4
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
111
110
112
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.8
Pump speed
r/min
1175
1175
1175
Average injection quantity
mm3/st.
112
110
114
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
6.3
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
18
15.6
20.4
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
16+0.2
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
110
110
130
Fixing the lever
*
Timer adjustment
Pump speed
r/min
500+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
850
Advance angle
deg.
1.5
1
2
Timer adjustment_03
Pump speed
r/min
1175
Advance angle
deg.
5.5
5
6
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)RACK LIMIT: RAL
----------
DL=6-0.2mm RAL=16+0.2mm
----------
----------
DL=6-0.2mm RAL=16+0.2mm
----------
0000000901
F:Full load
I:Idle
S:Stop
----------
----------
a=14deg+-5deg b=10deg+-5deg c=42deg+-3deg
----------
----------
a=14deg+-5deg b=10deg+-5deg c=42deg+-3deg
0000001501 MICRO SWITCH
Switch adjustment
Adjust the bolt so that the lower lever position is obtained when the switch is turned ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=300r/min Ra=6.3mm
----------
----------
N1=300r/min Ra=6.3mm
----------
Have questions with 101693-2630?
Group cross 101693-2630 ZEXEL
Hino
101693-2630
220001582A
INJECTION-PUMP ASSEMBLY
EB400
EB400