101693-2560 ZEXEL 9 400 616 067 BOSCH INJECTION-PUMP ASSEMBLY 9400616067 1016932560 220001122a


101693-2560 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 067 9400616067
ZEXEL 101693-2560 1016932560
HINO 220001122A 220001122a

Service parts 101693-2560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3111
3. GOVERNOR 105472-0610
4. SUPPLY PUMP 105210-4180
5. AUTOM. ADVANCE MECHANIS 105612-1180
6. COUPLING PLATE 105661-0110
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE 105000-1310
15. NOZZLE SET

Include in #1:

101693-2560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 067 9400616067
ZEXEL 101693-2560 1016932560
HINO 220001122A 220001122a


Zexel num
Bosch num
Firm num
Name
101693-2560 
9 400 616 067 
220001122A  HINO
INJECTION-PUMP ASSEMBLY
EB200 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.1 2.05 2.15
Rack position
After adjusting injection quantity.
  R=B
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.2
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   105 103 107
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   13
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   111 110 112
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   20 17.4 22.6
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   300+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.7 0.35 1.2
Timer adjustment_03
Pump speed r/min   500
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_04
Pump speed r/min   700
Advance angle deg.   2.7 2.2 3.2
Timer adjustment_05
Pump speed r/min   900
Advance angle deg.   5.5 5 5.5
Timer adjustment_06
Pump speed r/min   950
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101693-2560
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=7.3-0.2mm RAL=15.5+0.2mm
----------

0000000901

Test data 101693-2560
F:Full load I:Idle S:Stop
----------

----------
a=21deg+-5deg b=10deg+-3deg c=43deg+-2deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=7.8mm
----------




Have questions with 101693-2560?





Group cross 101693-2560 ZEXEL

Hino 

 
221001500A 

DK20
 
221001460A 
INJECTION-PUMP ASSEMBLY
DK20T
 
221001510A 
INJECTION-PUMP ASSEMBLY
DK20T
 
220200008A 

 
220001410A 

EB300
101693-2560  
9 400 616 067 
220001122A 
INJECTION-PUMP ASSEMBLY
EB200
 
220001131A 
INJECTION-PUMP ASSEMBLY
EB200
 
220001141A 

EB200
 
220001011B 
INJECTION-PUMP ASSEMBLY
EB300
 
220001012A 
INJECTION-PUMP ASSEMBLY
EB300
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