Rating:
Information injection-pump assembly
BOSCH
9 400 616 067
9400616067
ZEXEL
101693-2560
1016932560
HINO
220001122A
220001122a
Service parts 101693-2560 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 067
9400616067
ZEXEL
101693-2560
1016932560
HINO
220001122A
220001122a
Zexel num
Bosch num
Firm num
Name
101693-2560
9 400 616 067
220001122A HINO
INJECTION-PUMP ASSEMBLY
EB200 * K 14BE INJECTION PUMP ASSY PE6A PE
EB200 * K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105780-0020
Bosch type code
DN4SD24T
Nozzle holder
105031-2010
Bosch type code
KB56SD273
Opening pressure
MPa
11.8
Opening pressure
kgf/cm2
120
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.1
2.05
2.15
Rack position
After adjusting injection quantity. R=B
After adjusting injection quantity. R=B
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
13.2
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
105
103
107
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
13
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
111
110
112
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
7.8+-0.5
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
20
17.4
22.6
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Timer adjustment
Pump speed
r/min
300+50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
400
Advance angle
deg.
0.7
0.35
1.2
Timer adjustment_03
Pump speed
r/min
500
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_04
Pump speed
r/min
700
Advance angle
deg.
2.7
2.2
3.2
Timer adjustment_05
Pump speed
r/min
900
Advance angle
deg.
5.5
5
5.5
Timer adjustment_06
Pump speed
r/min
950
Advance angle
deg.
5.5
5
6
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)RACK LIMIT: RAL
----------
DL=7.3-0.2mm RAL=15.5+0.2mm
----------
----------
DL=7.3-0.2mm RAL=15.5+0.2mm
----------
0000000901
F:Full load
I:Idle
S:Stop
----------
----------
a=21deg+-5deg b=10deg+-3deg c=43deg+-2deg
----------
----------
a=21deg+-5deg b=10deg+-3deg c=43deg+-2deg
0000001501 MICRO SWITCH
Switch adjustment
Adjust the bolt so that the lower lever position is obtained when the switch is turned ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=300r/min Ra=7.8mm
----------
----------
N1=300r/min Ra=7.8mm
----------
Have questions with 101693-2560?
Group cross 101693-2560 ZEXEL
Hino
101693-2560
9 400 616 067
220001122A
INJECTION-PUMP ASSEMBLY
EB200
EB200