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101693-2490 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016932490 220003290b


101693-2490 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101693-2490 1016932490
HINO 220003290B 220003290b

Cross reference number

ZEXEL 101693-2490 1016932490
HINO 220003290B 220003290b


Zexel num
Bosch num
Firm num
Name
101693-2490 
 
220003290B  HINO
INJECTION-PUMP ASSEMBLY
DK20 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.1 2.05 2.15
Rack position
After adjusting injection quantity.   R=B
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.7
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   111 108.7 113.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   14.7
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   119.6 115.9 123.3
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   18.8 15.8 21.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   5
Fixing the lever   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.4 0.1 1.1
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   1.25 0.75 1.75
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   2.5 2 3
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101693-2490
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL
----------
RAL=17+0.2mm
----------

0000000901

Test data 101693-2490
F:Full load I:Idle S:Stop
----------

----------
a=50.5deg+-5deg b=26deg+-3deg c=(91deg)

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=8.6mm
----------




Have questions with 101693-2490?





Group cross 101693-2490 ZEXEL

Hino 

101693-2400  

101693-2401 
 
220001080A 
INJECTION-PUMP ASSEMBLY
EB300
101693-2401  
 
220001081A 
INJECTION-PUMP ASSEMBLY
EB300
101693-2410  

101693-2411 
 
220001090B 
INJECTION-PUMP ASSEMBLY
EB300
101693-2411  
 
220001091A 
INJECTION-PUMP ASSEMBLY
EB300
101693-2420  
 
220001100A 

EB300
101693-2430  

101693-2560 
 
220001120A 

101693-2440  

101693-2570 
 
220001130A 

101693-2460  
 
221001450A 
INJECTION-PUMP ASSEMBLY
DK20
101693-2470  
 
221001470A 
INJECTION-PUMP ASSEMBLY
DK20
101693-2480  
 
221001480A 

DK20
101693-2490  
 
220003290B 
INJECTION-PUMP ASSEMBLY
DK20
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