101692-9310 ZEXEL 9 400 616 064 BOSCH INJECTION-PUMP ASSEMBLY 9400616064 1016929310 16712z5509


101692-9310 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 064 9400616064
ZEXEL 101692-9310 1016929310
NISSAN-DIESEL 16712Z5509 16712z5509

Service parts 101692-9310 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3780
3. GOVERNOR 105400-6110
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0391
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6690
11. Nozzle and Holder 16600-Z5519
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4650
14. NOZZLE 105015-6380
15. NOZZLE SET

Include in #1:

101692-9310 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 064 9400616064
ZEXEL 101692-9310 1016929310
NISSAN-DIESEL 16712Z5509 16712z5509


Zexel num
Bosch num
Firm num
Name
101692-9310 
9 400 616 064 
16712Z5509  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6T05 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   81.6 79.6 83.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8 6.2 9.8
Max. variation between cylinders %   0 -12 12
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101692-9310
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Rack difference between N = N1 and N = N2
----------
K=15 N1=750r/min N2=390r/min
----------

Speed control lever angle

Test data 101692-9310
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=905r/min bb=750r/min
----------
a=11deg+-5deg b=41deg+-5deg c=9deg+-5deg

Stop lever angle

Test data 101692-9310
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101692-9310
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=C r1=750r/min r2=750r/min Q1=96.5+-2mm3/st Q2=81.6+-2mm3/st c1=+-3% c2=+-3% a3=18 a4=15 r3=950r/min r4=750r/min

Timing setting

Test data 101692-9310
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101692-9310 ZEXEL

Nissan-Diesel 

 
16790Z5576 
INJECTION-PUMP ASSEMBLY
FE6T04
101692-9310  
9 400 616 064 
16712Z5509 
INJECTION-PUMP ASSEMBLY
FE6T05
9 400 616 065 
16790Z5577 
INJECTION-PUMP ASSEMBLY
FE6T04
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