101692-3950 ZEXEL 9 400 616 059 BOSCH INJECTION-PUMP ASSEMBLY 9400616059 1016923950 6209711311


101692-3950 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 059 9400616059
ZEXEL 101692-3950 1016923950
KOMATSU 6209711311 6209711311

Service parts 101692-3950 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3820
3. GOVERNOR 105400-3820
4. SUPPLY PUMP 105220-5610
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0531
7. COUPLING PLATE 156638-1720
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5631
11. Nozzle and Holder 6207-11-3102
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-1450
15. NOZZLE SET

Include in #1:

101692-3950 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 059 9400616059
ZEXEL 101692-3950 1016923950
KOMATSU 6209711311 6209711311


Zexel num
Bosch num
Firm num
Name
101692-3950 
9 400 616 059 
6209711311  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D95L K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.4
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   79.6 78.6 80.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3950
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=4
----------

Speed control lever angle

Test data 101692-3950
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=53deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101692-3950
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Test data 101692-3950
Fuel hose piping outline Tester fuel pipe A (B) branch piping Fuel hose C (D) Fuel inlet 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment. (1)Connect the fuel inlet hose to port (C), and connect the branch pipe. (2)Connect the tester fuel piping to the branch pipe.
----------

----------

Timing setting

Test data 101692-3950
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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