101692-3690 ZEXEL 9 400 616 045 BOSCH INJECTION-PUMP ASSEMBLY 9400616045 1016923690 6207711242


101692-3690 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 045 9400616045
ZEXEL 101692-3690 1016923690
KOMATSU 6207711242 6207711242

Service parts 101692-3690 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3530
3. GOVERNOR 105400-5320
4. SUPPLY PUMP 105220-5280
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0450
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4110
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-3060
14. NOZZLE 105017-0090
15. NOZZLE SET

Include in #1:

101692-3690 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 045 9400616045
ZEXEL 101692-3690 1016923690
KOMATSU 6207711242 6207711242


Zexel num
Bosch num
Firm num
Name
101692-3690 
101695-3010 
9 400 616 045 
6207711242  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   44.5 43.5 45.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.4+-0. 5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3690
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2 (4)Damper spring setting: DL
----------
K=14 RAL=17.5+-0.2mm N1=950r/min N2=400r/min DL=7.7+-0.1mm
----------

Speed control lever angle

Test data 101692-3690
F:Full speed I:Idle S:Stop
----------

----------
a=(8deg)+-5deg b=32deg+-3deg c=(29deg)+-5deg

Timing setting

Test data 101692-3690
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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