101692-3500 ZEXEL 9 400 616 037 BOSCH INJECTION-PUMP ASSEMBLY 9400616037 1016923500 6207711610


101692-3500 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 037 9400616037
ZEXEL 101692-3500 1016923500
KOMATSU 6207711610 6207711610

Service parts 101692-3500 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3420
3. GOVERNOR 105400-4770
4. SUPPLY PUMP 105220-5280
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0531
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4110
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-3060
14. NOZZLE 105017-0090
15. NOZZLE SET

Include in #1:

101692-3500 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 037 9400616037
ZEXEL 101692-3500 1016923500
KOMATSU 6207711610 6207711610


Zexel num
Bosch num
Firm num
Name
101692-3500 
101692-3940 
9 400 616 037 
6207711610  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.9
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   56 55 57
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3500
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=10 N1=1500r/min N2=800r/min
----------

Speed control lever angle

Test data 101692-3500
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=46deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 101692-3500
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Test data 101692-3500
Tester fuel pipe A (B) branch piping Fuel inlet C Piping at standard injection quantity adjustment 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment.
----------

----------

Timing setting

Test data 101692-3500
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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Group cross 101692-3500 ZEXEL

Komatsu 

101692-3500  

101692-3940 
9 400 616 037 
6207711610 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 038 
6206711250 
INJECTION-PUMP ASSEMBLY
6D95L
9 400 616 039 
6206711370 
INJECTION-PUMP ASSEMBLY
6D95L
9 400 610 355 
6207711390 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 040 
6207711250 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
SA6D95L
 
 
INJECTION-PUMP ASSEMBLY
SA6D95L
 
6209711250 
INJECTION-PUMP ASSEMBLY
SA6D95L
 
6207711940 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
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